Reenives: Reputable Drone UAV FPV Lamination Motor Stator Stacks Supplier in Brazil
Lamination Motor Stator Stacks for Drone, UAV & FPV – Engineered for Efficiency & Reliability
🔥 Overheating torque drop? Short flight endurance? For drone, UAV and FPV motor designers, the lamination motor stator stack is the heart of electromagnetic performance. Inferior stamping or wrong material kills power density and increases iron loss dramatically.
That's why Reenives has become a reputable drone UAV FPV lamination motor stator stacks supplier in Brazil. We deliver precision-engineered stator stacks using 0.20mm ultra-low loss silicon steel, advanced epoxy coating, and strict burr control. Whether you manufacture agriculture drones in São Paulo or FPV racers in Minas Gerais, our tailor-made stator stacks boost motor efficiency by up to 18% and prolong lifespan. This technical guide is written for engineers and procurement specialists seeking verifiable data and reliable China-Brazil supply chain.
- 1. What is Lamination Motor Stator Stack?
- 2. Classification for UAV/FPV Motors
- 3. Technical Parameters & Data Source
- 4. Key Applications (Drone & Beyond)
- 5. 6-Step Engineering Selection Guide
- 6. FAQ – Core Stator Stack Pain Points
- 7. Free Sample & Custom Quote
- 8. About Reenives – Dongguan Runlu Motor Technology
📌 What Is a Lamination Motor Stator Stack?
A lamination motor stator stack (core) consists of multiple thin electrical steel laminations insulated from each other to restrict eddy currents. In high-frequency BLDC motors for drones (20kHz-40kHz PWM), laminated construction is critical to avoid excessive core loss and heat generation. Reenives manufactures stator stacks using fully automated progressive dies and epoxy powder coating, ensuring consistent thickness, high stacking factor (>96.5%) and excellent magnetic orientation.
🏗️ Classification of Stator Stacks for UAV & FPV Motors
Based on geometry, assembly, and insulation method, Reenives classifies stator stacks into three major types:
- Segmented stator stacks – Each segment is separate for easier winding insertion; ideal for high pole-count drone motors (12N14P, 24N28P).
- Integrated one-piece stacks – Full ring construction for maximum structural rigidity, used in industrial BLDC and heavy-lift UAVs.
- Coating classification: Epoxy powder coating (Reenives standard – best for high humidity/thermal stress), phosphate coating (cost-effective), or oxide layer.
Reenives supports private mould development – any slot/shoe shape, outer diameter from 12mm to 200mm, stack height up to 80mm, ideal for custom Brazilian drone projects.
📊 Technical Specifications & Verified Data Sources
All values derived from IEC 60404-2 standards and Reenives in-house lab (2025 validation). Steel grade options: 20WTG1300 (0.20mm), 27WTG1400, 35W270.
| Parameter | Specification (Drone / FPV Focus) | Test Standard / Source |
|---|---|---|
| Material thickness | 0.20mm (optimum for 30k-60k RPM), 0.27mm, 0.35mm | Micrometer / ASTM A34 |
| Iron loss (W/kg) @ 400Hz, 1.0T | ≤ 11.8 W/kg for 0.20mm grade | Epstein frame / IEC 60404-2 |
| Stacking factor | ≥ 96.8% (precision interlock stacking) | Weight / volume method |
| Insulation coating type | Epoxy powder coating (green insulation) | Dielectric test ≥1800VAC |
| Thermal class | Class H (180°C continuous) | IEC 60085 |
| Outer diameter range | 12mm – 200mm (custom molds available) | Reenives engineering catalog |
| Burr height control | ≤ 0.015mm (max) | Vision measurement / JIS C 2550 |
📌 Source: Reenives internal test report #RV-2408 & SGS certification. Additional data available for Brazil customers upon request.
✈️ Applications – Drone, UAV, FPV Racing & General BLDC
Reenives stator stacks are engineered for high power density and durable performance across multiple sectors:
- Drone propulsion motors (agricultural spraying, delivery, surveillance UAVs)
- FPV racing motors – ultra-fast response, minimal eddy current loss at high RPM
- eVTOL and air mobility prototypes – lightweight and high torque density
- Industrial servos, robotics, and electric power tools (general BLDC compatibility)
🔧 6-Step Engineering Selection for Lamination Motor Stator Stacks
- Define operating frequency & RPM range: High-speed FPV >50kRPM → 0.20mm thickness; heavy-lift UAV <15kRPM → 0.27/0.35mm.
- Calculate magnetic flux density (B) requirement: Use motor simulation (Maxwell, Motor-CAD). Reenives provides material B-H curves.
- Choose stator geometry: Outer diameter, slot number, tooth width based on torque density targets.
- Select insulation coating: Recommended epoxy powder coating for Brazil's tropical humidity and dust-prone environments.
- Specify stack height tolerance and flatness: Reenives guarantees ±0.05mm on height and parallelism ≤0.03mm.
- Request samples & validation: Reenives offers free samples for eligible OEMs; perform back-to-back dynamometer test to validate iron loss.
✅ Reenives supports rapid prototyping and private mould development with typical lead time 12-18 days for sample stacks. Shipping to Brazil via DDP or air freight available.
❓ FAQ – Stator Stack Performance & Technical Concerns (Engineer-Focused)
🎯 Summary + Request Free Sample (Brazil & Global)
🇧🇷 Reputable drone lamination motor stator stacks supplier for Brazil – Reenives delivers engineering excellence.
✔️ 0.20mm ultra-low loss ✔️ Epoxy insulation class H ✔️ Stacking factor >96.8% ✔️ ISO 9001 factory
📩 Get Custom Quote & Free Sample →🌐 Official website: www.reenives-bldcmotor.com
📞 WhatsApp: +86-13377741885
✉️ Email: linda_reenives@163.com
Free samples available for qualified OEM/ODM partners. Virtual factory tour and technical consultation in English/Portuguese support.
🏭 Dongguan Runlu Motor Technology Co., Ltd.
⚡ Reenives – Professional Drone Stator Core Manufacturer Since 2022
Reenives is a professional drone stator core manufacturer, founded in 2022. It boasts independent research and development technologies, imported stamping & epoxy powder coating equipment production lines plus dust-free production workshops, more than 100 R&D patents, 3 production bases, a factory area of over 50,000 square meters, and a staff size of more than 500. From production to sales, we support bulk purchasing, private mould development, and samples making, and can provide tailor-made perfect solutions for your production and usage scenarios. With 4 years of manufacturing experience, we have solved the production problems related to the use of stator core in industrial production for more than 1000 enterprises. We can ship globally (with complete export qualifications). Global customers are welcome to consult, visit the factory, and obtain free samples!
🔗 Follow Reenives on LinkedIn (Reenives Motor Tech) and Instagram (@reenives_stator) for latest case studies and drone motor stator innovations.
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