An axial flux stator is the stationary laminated core of an axial flux motor where magnetic flux flows parallel to the rotational axis (rather than radially, as in traditional motors). This creates a flat, disc-shaped "pancake" structure that dramatically reduces motor length while increasing torque density.

Reenives manufactures precision axial flux stator cores using non-oriented silicon steel (0.20–0.35mm) or soft magnetic composites (SMC), with advanced C5 epoxy coating — achieving core loss ≤9.5 W/kg @400Hz and stacking factor ≥98%.

Reenives offers axial flux stator solutions across multiple topologies to meet diverse application requirements:

• By Architecture: Single-sided stator (simplest), double-sided stator (dual-rotor, highest torque density), multi-stator (multiple stages for extreme power) .
• By Material Technology: Laminated silicon steel (0.20/0.27/0.35mm, ideal for high frequency >1kHz) and Soft Magnetic Composite (SMC) (3D isotropic flux, complex shapes).
• By Core Type: Monolithic (one-piece stamped core, high structural integrity) and segmented (modular, easier winding).
• By Coating: C5 epoxy powder coating (Class H, 180°C) with ≥1800V dielectric; C6 varnish for high-voltage EV applications.

💡 Reenives specialty: Yokeless segmented armature (YASA) stator design — eliminating stator yoke reduces weight and iron loss, achieving up to 10 kW/kg power density. Available in 80–400mm OD with custom tooth geometries.

All parameters validated by Reenives R&D center (ISO 9001:2025 certified) and third-party testing per IEC 60404-13. Axial flux stator data from Reenives in-house dyno and industry benchmarks.

📐 Data source: Reenives in-house axial flux dyno & third-party validation (TÜV SÜD report #AF-2409). Compliant with IEC 60404-13 for SMC and lamination materials. Full batch traceability and material certificates available.

Reenives axial flux stator cores power critical applications across multiple sectors:

• UAV Propulsion & Drones: Ultra-light axial motors for racing, cinematic, and agricultural drones (60–250mm stator OD). Achieves up to +20% flight time over conventional radial designs.
• eVTOL Lift Fans: Double-sided axial configurations with high power-to-weight ratio for vertical takeoff and landing aircraft.
• Electric Motorcycles & Compact EVs: In-wheel axial flux motors with 25 Nm/kg torque density.
• Robotic Actuators & Joints: Pancake shape fits tight spaces, low cogging torque for precision motion control.
• Renewable Energy Systems: Wind and solar generators where compact design and high efficiency are essential.

1. Define outer/inner diameter and axial length: Based on available mounting space and torque/power targets. OD 80–400mm standard; custom up to 550mm.
2. Choose material technology: Laminated silicon steel for high RPM (>12,000 RPM) and high-frequency operation; SMC for complex 3D flux paths and integrated cooling channels.
3. Select lamination thickness: 0.20mm for >20kHz switching frequency; 0.27mm for general UAV/eVTOL use; 0.35mm for cost-optimized industrial applications.
4. Determine core segmentation: Segmented for easier winding (manual/automated) or monolithic for maximum structural integrity and thermal performance.
5. Specify coating and thermal management: C5 epoxy coating for enhanced heat dissipation and insulation; direct oil-cooling compatible for high-power EV applications.

💡 Engineering support: Free DFM within 48h and 3D electromagnetic simulation (Maxwell) to validate axial flux stator design before tooling — send your motor spec or drawing to linda_reenives@163.com. Sample cores available in 12 business days for axial designs.