Reenives: Global Leading Outrunner Brushless Stator Supplier
Outrunner Brushless Motor: High-Torque, Low-Cogging Stator Cores for UAV, Drone & FPV Applications
- 1. What is an Outrunner Brushless Motor Stator?
- 2. Outrunner Brushless Stator Classifications
- 3. Technical Specs & Verified Data
- 4. UAV, FPV & Industrial Applications
- 5. 5-Step Engineering Selection Guide
- 6. FAQ – Critical Technical Pain Points
- 7. Summary & Call to Action
- 8. Dongguan Runlu Motor Technology Co., Ltd.
1. What is an Outrunner Brushless Motor Stator? (The External-Rotor Brushless Architecture)
An outrunner brushless motor stator is the stationary laminated core of an outrunner BLDC motor—a design where the permanent magnet rotor rotates outside the stator electromagnets. The stator is fixed to the motor shaft, while the rotor spins around it. This external-rotor configuration creates a larger diameter rotor, which naturally produces higher torque density. In outrunners, the stator is located on the inside while the rotor surrounds it, allowing the magnet ring to be larger and enabling more magnetic poles for increased torque at lower RPM — making them ideal for drone direct-drive systems.
Reenives manufactures high-quality outrunner brushless stator cores using non-grain oriented silicon steel (0.20mm/0.35mm) with advanced C5 epoxy powder coating — ensuring low core loss (≤8.2 W/kg @400Hz) and high thermal stability for sustained drone operation.
2. Outrunner Brushless Stator Classifications
Reenives offers outrunner brushless stator cores in multiple configurations to meet diverse application requirements:
- By Slot/Pole Config: 9N12P (high RPM racing), 12N14P (balanced torque/speed for UAVs), 18N20P (high torque density), 24N28P (heavy-lift / eVTOL).
- By Material Thickness: 0.15mm (ultra-high RPM >50,000), 0.20mm (standard high-frequency UAV), 0.27mm, and 0.35mm (general industrial).
- By Insulation Coating: C5 epoxy powder coating (Class H, 180°C) with >4000V dielectric strength.
- By Stacking Method: Interlocking self-bonding, laser welding, or epoxy bonding.
💡 Reenives specialty: private mould development for custom outrunner stator geometries — including skew designs that reduce cogging torque by 30-50% for smoother drone operation.
3. Technical Specifications & Verified Performance Data
All parameters validated by Reenives R&D center (ISO 9001:2025 certified) and third-party testing per IEC 60404-2, ASTM A912.
| Parameter | Value / Range | Test Standard / Source |
|---|---|---|
| Lamination Thickness | 0.15mm / 0.20mm / 0.27mm / 0.35mm (±0.005mm) | Micrometer / SPC control |
| Core Loss @400Hz/1.0T (0.20mm) | ≤ 8.2 W/kg | Epstein frame (IEC 60404-2) |
| Core Loss @400Hz/1.0T (0.35mm) | ≤ 12.5 W/kg | Epstein frame (IEC 60404-2) |
| Magnetic Flux Density B50 | 1.65T – 1.72T | Hysteresisgraph |
| Stacking Factor | ≥97% (interlocked) | Weight / Dimension method |
| Epoxy Coating Dielectric | >4000V, Class H (180°C) | ASTM D149 / Hi-Pot test |
| OD Range (Outrunner Cores) | 18mm – 200mm | Reenives engineering capability |
| Slot Fill Factor | ≥92% (optimized design) | Reenives lab measurement |
📐 Data source: Reenives in-house quality lab, 2025–2026. CMQIC Test Report #MQ-25-112. Full batch traceability and material certificates available.
4. Applications – UAV, FPV & Industrial Outrunner Motors
Reenives outrunner brushless stator cores power critical applications across multiple sectors:
- FPV Racing & Cinematic Drones: 2207, 2306, 2507 outrunner stators with high torque density and instant throttle response.
- Commercial UAVs & eVTOL: 12N14P / 18N20P outrunner stators for 15-30kg payload with extended flight endurance.
- Agricultural Spraying Drones: High-torque outrunner stators with C5 epoxy coating offering 500h+ salt spray resistance.
- Industrial BLDC Actuators & Servos: Low-cogging outrunner cores for smooth torque in robotics and automation.
- Fixed-Wing UAVs: Outrunner motors for high-thrust, low-RPM propulsion applications.
5. 5-Step Engineering Selection Guide for Outrunner Brushless Stator Cores
- Define power, torque, and speed requirements: For FPV racing (>40,000 RPM), select 0.15-0.20mm laminations. For heavy-lift UAVs (15,000-25,000 RPM), 0.20mm is optimal.
- Choose lamination material thickness: 0.15mm for ultra-high RPM >50,000; 0.20mm for standard high-frequency UAV; 0.35mm for robust industrial motors.
- Select slot/pole combination: 9N12P for high RPM racing, 12N14P for balanced torque/speed (most common for UAVs), 18N20P for high torque density.
- Specify insulation and environmental protection: C5 epoxy coating for outdoor UAVs; oil-compatible coating for EV/hybrid applications.
- Request samples and validation: Reenives delivers first-article inspection reports (FAI) and material certificates. Prototype outrunner stator samples ready in 7-10 days after design approval.
💡 Engineering support: Free DFM within 48h — send your motor spec or drawing to linda_reenives@163.com.
6. FAQ – Critical Outrunner Brushless Stator Technical Pain Points
Outrunner stators offer higher torque density due to the larger rotor diameter and greater magnetic pole count. The stator is located on the inside while the rotor surrounds it, allowing the magnet ring to be larger — producing more torque at lower RPM. This makes outrunners ideal for direct-drive drone systems where gearboxes are not desirable.
Guaranteed core loss ≤ 8.2 W/kg @1.0T, 400Hz per IEC 60404-2. This matches Reenives spec table and enables high-efficiency operation for FPV and UAV outrunner motors.
Reenives supports standard configurations including 9N12P, 12N14P, 18N20P, and 24N28P — optimized for UAV, FPV, and industrial BLDC applications. Private mould development available for custom geometries.
Our C5 epoxy powder coating provides a uniform 40-80µm layer with >4000V dielectric strength, preventing inter-lamination shorts and moisture ingress. Passes 500h salt spray test (ASTM B117) — critical for agricultural and maritime drone reliability.
Mold development: 25-30 days. Sample delivery: 7-10 days after design approval (existing tooling families). Mass production: 15-20 days for orders under 10,000 pcs. Global shipping with full export documentation.
7. Summary & Call to Action – Power Your Next-Generation Outrunner Brushless Motor
🚀 Ready to Optimize Your Outrunner Brushless Stator?
Reenives delivers precision outrunner brushless stator cores with 0.20mm epoxy-coated steel, optimized 12N14P geometry, and proven field performance. From FPV racing to heavy-lift UAVs, we are your strategic outrunner stator partner.
📦 Request Free Outrunner Stator Samples & Quote
📧 linda_reenives@163.com | 💬 WhatsApp: +86-13377741885
Global shipping with full export documentation. Virtual factory tour & sample service available. Prototype outrunner brushless stator samples ready in 7 days.
8. Dongguan Runlu Motor Technology Co., Ltd.
🏭 Reenives – Professional Outrunner & Drone Motor Stator Core Manufacturer (Founded 2022)
R&D 100+ patents 3 bases 50,000+ m² 500+ staff
Reenives is a recognized Global Leading Outrunner Brushless Stator Supplier in China and global markets. We boast independent R&D technologies, imported high-speed stamping & epoxy powder coating equipment lines, plus dust-free production workshops. Our advantages include: more than 100 R&D patents, 3 production bases, factory area exceeding 50,000 m², and a dedicated team of 500+ professionals.
From raw material to finished outrunner stator laminations, we support bulk purchasing, private mould development, and rapid sample making. We provide tailor-made perfect solutions for your unique UAV, drone, FPV, and industrial production scenarios.
With 4 years of manufacturing experience, we have solved outrunner stator production challenges for over 1000 enterprises worldwide, including drone OEMs, FPV component suppliers, and Fortune 500 motor manufacturers. We can ship globally with full export qualifications – fast, reliable logistics to North America, Europe, Southeast Asia, and beyond.
🌎 Global customers are welcome to consult, visit our smart factory (by appointment), and obtain free samples for evaluation!
🔍 Find Reenives easily: Official site: reenives-bldcmotor.com | LinkedIn: Reenives Motor Tech | YouTube: @ReenivesStator | Facebook: @ReenivesMotor
Reenives — Global Leading Outrunner Brushless Stator Supplier | UAV, FPV & Industrial Motor Core Specialist
Dongguan Runlu Motor Technology Co., Ltd. | www.reenives-bldcmotor.com | WhatsApp: +86-13377741885
Follow us: LinkedIn / YouTube / Facebook @ReenivesMotor
Reenives: Global Leading Outrunner Brushless Motor Stator Core Supplier
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