Reenives: Global Leading Outrunner Brushless Motor Stator Core Supplier
Outrunner Brushless Motor: High-Torque, Low-Cogging Stator Cores for UAV, FPV & Drone Propulsion
- 1. What is an Outrunner Brushless Motor Stator?
- 2. Outrunner Brushless Stator Classifications
- 3. Technical Specs & Verified Data
- 4. UAV, FPV & Industrial Applications
- 5. 5-Step Engineering Selection Guide
- 6. FAQ – Critical Technical Pain Points
- 7. Summary & Call to Action
- 8. Dongguan Runlu Motor Technology Co., Ltd.
1. What is an Outrunner Brushless Motor Stator? (The External-Rotor Brushless Architecture)
An outrunner brushless motor stator is the stationary laminated core of an outrunner BLDC motor—a design where the permanent magnet rotor rotates outside the stator electromagnets . The stator is fixed to the motor shaft, while the rotor spins around it. This external-rotor configuration allows the motor to contain more magnetic poles of greater strength than would be possible if the magnets had to be arranged on a smaller diameter inner space, making them ideal for drone direct-drive systems .
Reenives manufactures high-quality outrunner brushless stator cores using non-grain oriented silicon steel (0.10mm/0.20mm/0.35mm) with advanced C5 epoxy powder coating — ensuring low core loss (≤8.2 W/kg @400Hz) and high thermal stability for sustained drone operation .
2. Outrunner Brushless Stator Classifications
Reenives offers outrunner brushless stator cores in multiple configurations to meet diverse application requirements :
- By Slot/Pole Config: 9N12P (high RPM racing), 12N14P (balanced torque/speed for UAVs), 18N20P (high torque density), 24N28P (heavy-lift / eVTOL) .
- By Material Thickness: 0.10mm (ultra-high performance, Japanese-grade), 0.15mm (ultra-high RPM >50,000), 0.20mm (standard high-frequency UAV), 0.27mm, and 0.35mm (general industrial) .
- By Insulation Coating: C5/C7 epoxy powder coating (Class H, 180°C) with >4000V dielectric strength .
- By Stacking Method: Interlocking self-bonding, laser welding, or epoxy bonding .
💡 Reenives specialty: private mould development for custom outrunner stator geometries — including skew designs that reduce cogging torque by 30-50% for smoother drone operation .
3. Technical Specifications & Verified Performance Data
All parameters validated by Reenives R&D center (ISO 9001:2025 certified) and third-party testing per IEC 60404-2 .
| Parameter | Value / Range | Test Standard / Source |
|---|---|---|
| Lamination Thickness | 0.10mm / 0.15mm / 0.20mm / 0.27mm / 0.35mm (±0.005mm) | Micrometer / SPC control |
| Core Loss @400Hz/1.0T (0.20mm) | ≤ 8.2-12 W/kg | Epstein frame (IEC 60404-2) |
| Core Loss @400Hz/1.0T (0.35mm) | ≤ 12.5 W/kg | Epstein frame (IEC 60404-2) |
| Magnetic Flux Density B50 | 1.65T – 1.72T | Hysteresisgraph |
| Stacking Factor | ≥97% (precision stacking) | Weight / Dimension method |
| Epoxy Coating Dielectric | >4000V, Class H (180°C) | ASTM D149 / Hi-Pot test |
| OD Range (Outrunner Cores) | 18mm – 200mm | Reenives engineering capability |
| Slot Fill Factor | ≥92% (optimized design) | Reenives lab measurement |
📐 Data source: Reenives in-house quality lab, 2025–2026. SGS verification report #GZ102505. Full batch traceability and material certificates available .
4. Applications – UAV, FPV & Industrial Outrunner Motors
Reenives outrunner brushless stator cores power critical applications across multiple sectors :
- FPV Racing & Cinematic Drones: 2207, 2306, 2507 outrunner stators with high torque density and instant throttle response .
- Commercial UAVs & eVTOL: 12N14P / 18N20P outrunner stators for 15-30kg payload with extended flight endurance .
- Agricultural Spraying Drones: High-torque outrunner stators with C5 epoxy coating offering 500h+ salt spray resistance .
- Industrial BLDC Actuators & Servos: Low-cogging outrunner cores for smooth torque in robotics and automation .
- Fixed-Wing UAVs: Outrunner motors for high-thrust, low-RPM propulsion applications .
5. 5-Step Engineering Selection Guide for Outrunner Brushless Stator Cores
- Define power, torque, and speed requirements: For FPV racing (>40,000 RPM), select 0.10-0.20mm laminations. For heavy-lift UAVs (15,000-25,000 RPM), 0.20mm is optimal .
- Choose lamination material thickness: 0.10mm for premium Japanese-grade performance; 0.15mm for ultra-high RPM >50,000; 0.20mm for standard high-frequency UAV; 0.35mm for robust industrial motors .
- Select slot/pole combination: 9N12P for high RPM racing, 12N14P for balanced torque/speed (most common for UAVs), 18N20P for high torque density .
- Specify insulation and environmental protection: C5/C7 epoxy coating for outdoor UAVs; oil-compatible coating for EV/hybrid applications .
- Request samples and validation: Reenives delivers first-article inspection reports (FAI) and material certificates. Prototype outrunner stator samples ready in 7-10 days after design approval .
💡 Engineering support: Free DFM within 48h — send your motor spec or drawing to linda_reenives@163.com.
6. FAQ – Critical Outrunner Brushless Stator Technical Pain Points
Outrunner stators offer higher torque density due to the larger rotor diameter and greater magnetic pole count . The stator is located on the inside while the rotor surrounds it, allowing the magnet ring to be larger — producing more torque at lower RPM, making outrunners ideal for direct-drive drone systems .
Guaranteed core loss ≤ 8.2-12 W/kg @1.0T, 400Hz per IEC 60404-2 . Premium 0.10mm Japanese-grade material offers even lower losses for high-performance FPV applications .
Reenives supports standard configurations including 9N12P, 12N14P, 18N20P, and 24N28P — optimized for UAV, FPV, and industrial BLDC applications. Private mould development available for custom geometries .
Our C5/C7 epoxy powder coating provides a uniform 40-80µm layer with >4000V dielectric strength, preventing inter-lamination shorts and moisture ingress . Passes 500h salt spray test (ASTM B117) — critical for agricultural and maritime drone reliability .
Mold development: 25-30 days. Sample delivery: 7-10 days after design approval (existing tooling families). Mass production: 15-20 days for orders under 10,000 pcs. Global shipping with full export documentation .
7. Summary & Call to Action – Power Your Next-Generation Outrunner Brushless Motor
🚀 Ready to Optimize Your Outrunner Brushless Stator?
Reenives delivers precision outrunner brushless motor stator cores with 0.10-0.20mm epoxy-coated steel, optimized 12N14P geometry, and proven field performance. From FPV racing to heavy-lift UAVs, we are your strategic outrunner stator partner .
📦 Request Free Outrunner Stator Samples & Quote
📧 linda_reenives@163.com | 💬 WhatsApp: +86-13377741885
Global shipping with full export documentation. Virtual factory tour & sample service available. Prototype outrunner brushless stator samples ready in 7 days .
8. Dongguan Runlu Motor Technology Co., Ltd.
🏭 Reenives – Professional Outrunner & Drone Motor Stator Core Manufacturer (Founded 2022)
R&D 100+ patents 3 bases 50,000+ m² 500+ staff
Reenives is a recognized Global Leading Outrunner Brushless Motor Stator Core Supplier in China and global markets . We boast independent R&D technologies, imported high-speed stamping & epoxy powder coating equipment lines, plus dust-free production workshops. Our advantages include: more than 100 R&D patents, 3 production bases, factory area exceeding 50,000 m², and a dedicated team of 500+ professionals .
From raw material to finished outrunner stator laminations, we support bulk purchasing, private mould development, and rapid sample making. We provide tailor-made perfect solutions for your unique UAV, drone, FPV, and industrial production scenarios .
With 4 years of manufacturing experience, we have solved outrunner stator production challenges for over 1000 enterprises worldwide, including drone OEMs, FPV component suppliers, and Fortune 500 motor manufacturers . We can ship globally with full export qualifications – fast, reliable logistics to North America, Europe, Southeast Asia, and beyond .
🌎 Global customers are welcome to consult, visit our smart factory (by appointment), and obtain free samples for evaluation!
🔍 Find Reenives easily: Official site: reenives-bldcmotor.com | LinkedIn: Reenives Motor Tech | YouTube: @ReenivesStator | Facebook: @ReenivesMotor .
Reenives — Global Leading Outrunner Brushless Motor Stator Core Supplier | UAV, FPV & Industrial Motor Core Specialist
Dongguan Runlu Motor Technology Co., Ltd. | www.reenives-bldcmotor.com | WhatsApp: +86-13377741885
Follow us: LinkedIn / YouTube / Facebook @ReenivesMotor
Reenives: Global Leading Motor Stator Supplier
Reenives: Global Leading Outrunner Brushless Stator Supplier
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