A motor stack (also called lamination stack or stator/rotor stack) is a precision-assembled bundle of thin silicon steel laminations that form the magnetic core of a brushless DC motor. The stack consists of stamped laminations stacked to a specific height and bonded or interlocked to maintain structural integrity. The quality of the motor stack directly determines magnetic flux density, eddy current losses, and thermal behavior .

Reenives manufactures high-quality motor stacks using non-grain oriented electrical steel (0.20mm/0.35mm) with advanced epoxy powder coating — achieving stacking factor ≥98.2% and reducing eddy current losses by up to 38% compared to conventional laminations .

Reenives offers motor stacks in multiple configurations to meet diverse application requirements :

• By Stack Type: Stator stacks, rotor stacks, and matched stator-rotor sets.
• By Slot/Pole Config: 9N12P (high RPM racing), 12N14P (balanced torque/speed for UAVs), 18N20P (high torque density), 24N28P (heavy-lift / eVTOL).
• By Material Thickness: 0.20mm (high-frequency UAV/FPV) and 0.35mm (general industrial) .
• By Stacking Method: Interlocking self-bonding, laser welding, or epoxy bonding .
• By Insulation Coating: C5 epoxy powder coating (Class H, 180°C–200°C) with ≥1800V dielectric strength .

💡 Reenives specialty: private mould development for any custom motor stack geometry — optimized for your unique motor design .

All parameters validated by Reenives R&D center (ISO 9001:2025 certified) and third-party testing per IEC 60404-2, ASTM A937. Critical for UAV, drone, and industrial motor designers .

📐 Data source: Reenives quality assurance lab, 2025–2026. SGS verification report #SGS-RL-2421 . Full batch traceability and test certificates available.

Reenives motor stacks power critical applications across multiple sectors :

• FPV Racing & Cinematic Drones: 2207, 2306, 2507 motor stacks with instant throttle response and reduced eddy current loss.
• Commercial UAVs & eVTOL: 12N14P / 18N20P motor stacks for 15-30kg payload with 92%+ peak efficiency .
• Electric Vehicle Traction Motors: 48V–800V motor stacks for e-bikes, e-scooters, and passenger EVs.
• Industrial BLDC Actuators: Robotic arms, servo drives, and medical equipment requiring smooth torque.
• Agricultural Spraying Drones: High-torque motor stacks with C5 epoxy coating offering 500h+ salt spray resistance .

1. Define motor outer diameter and stack length: Based on torque and power targets (e.g., 28mm OD for 5-inch FPV drone motor stack) .
2. Choose lamination material thickness: 0.20mm for high-frequency UAV (40-80kHz PWM) / 0.35mm for robust industrial BLDC motors .
3. Select slot/pole combination: 9N12P for high RPM, 12N14P for balanced torque/speed, 18N20P for high torque density .
4. Specify stacking method and insulation: Interlocking for high-volume production; epoxy bonding for lowest eddy loss; C5 epoxy coating for outdoor UAVs .
5. Request samples and validation: Reenives delivers first-article inspection reports (FAI) and material certificates for PPAP within 7-10 days .

💡 Engineering support: Free DFM within 48h and electromagnetic simulation (Maxwell) to validate motor stack design before tooling — send your motor spec or drawing to linda_reenives@163.com .