Reenives: Global Leading Drone&Robot Brushless Outrunner Stator Core Supplier
Brushless Outrunner Stator Core: Precision Foundation for UAV, Drone & Robotics Propulsion
- 1. What is a Brushless Outrunner Stator Core?
- 2. Outrunner Stator Core Classifications
- 3. Technical Specs & Verified Data
- 4. UAV, Robotics & Industrial Applications
- 5. 5-Step Engineering Selection Guide
- 6. FAQ – Critical Technical Pain Points
- 7. Summary & Call to Action
- 8. Dongguan Runlu Motor Technology Co., Ltd.
1. What is a Brushless Outrunner Stator Core? (The External-Rotor Brushless Architecture)
A brushless outrunner stator core is the stationary laminated core of an outrunner BLDC motor—a design where the permanent magnet rotor rotates outside the stator electromagnets. The stator is fixed to the motor shaft, while the rotor (an external ring with permanent magnets) spins around it . This external-rotor configuration allows the motor to contain more magnetic poles than would be possible with the smaller diameter of an inrunner design, delivering higher torque at lower RPM . Outrunner motors are characterized by high torque density, smooth operation, and the ability to directly drive propellers without gearboxes—making them the dominant choice for UAV and robotics applications .
Reenives manufactures high-quality brushless outrunner stator cores using non-grain oriented silicon steel (0.15-0.35mm) with advanced C5 epoxy powder coating — ensuring low core loss, high thermal stability, and minimal cogging torque for precision drone and robotics operation .
2. Brushless Outrunner Stator Core Classifications
Reenives offers brushless outrunner stator cores in multiple configurations to meet diverse application requirements :
- By Slot/Pole Config: 9N12P (high RPM racing), 12N14P (balanced torque/speed for UAVs and robotics, also known as DLRK), 18N20P (high torque density), 24N28P (heavy-lift / eVTOL) .
- By Material Thickness: 0.15mm (ultra-high RPM >50,000), 0.20mm (standard high-frequency UAV and robotics), 0.27mm, and 0.35mm (general industrial) .
- By Insulation Coating: C5 epoxy powder coating (Class H, 180°C) with >1800V dielectric strength .
- By Stacking Method: Interlocking self-bonding (for thickness ≥0.27mm), laser welding, or epoxy bonding (for ultra-thin laminations below 0.25mm) .
💡 Reenives specialty: private mould development for custom outrunner stator geometries — including skew designs that reduce cogging torque by 30-50% for smoother drone and robot operation .
3. Technical Specifications & Verified Performance Data
All parameters validated by Reenives R&D center (ISO 9001:2025 certified) and third-party testing per IEC 60404-2, ASTM A912 .
| Parameter | Value / Range | Test Standard / Source |
|---|---|---|
| Lamination Thickness | 0.15mm / 0.20mm / 0.27mm / 0.35mm (±0.005mm) | Micrometer / SPC control |
| Core Loss @400Hz/1.0T (0.20mm) | ≤ 8.2-9.2 W/kg | Epstein frame (IEC 60404-2) |
| Core Loss @400Hz/1.0T (0.35mm) | ≤ 13.8 W/kg | Epstein frame (IEC 60404-2) |
| Magnetic Flux Density B50 | 1.68T – 1.75T | Hysteresisgraph |
| Stacking Factor | ≥97% (interlocked) | Weight / Dimension method |
| Epoxy Coating Dielectric | >1800V, Class H (180°C) | ASTM D149 / IEC 60085 |
| OD Range (Outrunner Cores) | 18mm – 200mm (custom up to 260mm) | Reenives engineering capability |
| Slot Fill Factor | ≥92% (optimized design) | Reenives lab measurement |
📐 Data source: Reenives in-house quality lab, 2025–2026. SGS verification report #GZ102505. Full batch traceability and material certificates available .
4. Applications – UAV, Robotics & Industrial Outrunner Motors
Reenives brushless outrunner stator cores power critical applications across multiple sectors :
- FPV Racing & Cinematic Drones: 2207, 2306, 2507 outrunner stators with high torque density and instant throttle response. Typical configuration: 12N14P with 0.20mm laminations .
- Commercial UAVs & eVTOL: 12N14P / 18N20P outrunner stators for 15-30kg payload with extended flight endurance .
- Robotic Joint Actuators: Low-cogging outrunner cores for smooth torque in collaborative robot arms, humanoid robotics, and servo modules .
- Agricultural Spraying Drones: High-torque outrunner stators with C5 epoxy coating offering 500h+ salt spray resistance .
- Fixed-Wing UAVs: Outrunner motors for high-thrust, efficient propulsion with direct propeller drive — eliminating gearbox weight and complexity .
5. 5-Step Engineering Selection Guide for Brushless Outrunner Stator Cores
- Define power, torque, and speed requirements: For FPV racing (>40,000 RPM), select 0.15-0.20mm laminations. For heavy-lift UAVs (15,000-25,000 RPM) and robotics actuators, 0.20mm is optimal .
- Choose lamination material thickness: 0.15mm for ultra-high RPM >50,000; 0.20mm for standard high-frequency UAV and robotics; 0.35mm for robust industrial motors .
- Select slot/pole combination: 9N12P for high RPM racing, 12N14P for balanced torque/speed (most common for UAVs and robotics), 18N20P for high torque density .
- Specify insulation and environmental protection: C5 epoxy coating for outdoor UAVs; oil-compatible coating for EV/hybrid applications .
- Request samples and validation: Reenives delivers first-article inspection reports (FAI) and material certificates. Prototype outrunner stator samples ready in 7-10 days after design approval .
💡 Engineering support: Free DFM within 48h — send your motor spec or drawing to linda_reenives@163.com.
6. FAQ – Critical Brushless Outrunner Stator Core Technical Pain Points
Outrunner stator cores offer higher torque density due to the larger rotor diameter and greater magnetic pole count . The stator is located on the inside while the rotor surrounds it, allowing more magnets to interact with the stator coils — producing more torque at lower RPM, making outrunners ideal for direct-drive drone and robotic systems without gearboxes . Outrunners also offer smoother low-speed operation and lower cogging torque .
Guaranteed core loss ≤ 8.2-9.2 W/kg @1.0T, 400Hz per IEC 60404-2 . Premium 0.15mm Japanese-grade material offers even lower losses for high-performance FPV and robotics applications .
Reenives supports standard configurations including 9N12P, 12N14P (DLRK — most common for UAVs and robotics), 18N20P, and 24N28P. The 12N14P configuration is noted for its smooth and quiet operation, making it ideal for drone and robotic applications . Private mould development available for custom geometries .
Our C5 epoxy powder coating provides a uniform 40-80µm layer with >1800V dielectric strength, preventing inter-lamination shorts and moisture ingress . Passes 500h salt spray test (ASTM B117) — critical for agricultural drones and outdoor robotic reliability .
Mold development: 25-30 days. Sample delivery: 7-10 days after design approval (existing tooling families). Mass production: 15-20 days for orders under 10,000 pcs. Global shipping with full export documentation .
7. Summary & Call to Action – Power Your Next-Generation Brushless Outrunner Motor
🚀 Ready to Optimize Your Brushless Outrunner Stator Core?
Reenives delivers precision brushless outrunner stator cores with 0.15-0.20mm epoxy-coated steel, optimized 12N14P geometry, and proven field performance. From FPV racing to robotics actuators, we are your strategic outrunner stator partner .
📦 Request Free Outrunner Stator Samples & Quote
📧 linda_reenives@163.com | 💬 WhatsApp: +86-13377741885
Global shipping with full export documentation. Virtual factory tour & sample service available. Prototype brushless outrunner stator samples ready in 7 days .
8. Dongguan Runlu Motor Technology Co., Ltd.
🏭 Reenives – Professional Drone & Robotics Brushless Outrunner Stator Core Manufacturer (Founded 2022)
R&D 100+ patents 3 bases 50,000+ m² 500+ staff
Reenives is a recognized Global Leading Drone & Robot Brushless Outrunner Stator Core Supplier in China and global markets. We boast independent R&D technologies, imported high-speed stamping & epoxy powder coating equipment lines, plus dust-free production workshops. Our advantages include: more than 100 R&D patents, 3 production bases, factory area exceeding 50,000 m², and a dedicated team of 500+ professionals .
From raw material to finished brushless outrunner stator cores, we support bulk purchasing, private mould development, and rapid sample making. We provide tailor-made perfect solutions for your unique UAV, drone, robotics, and industrial production scenarios .
With 4 years of manufacturing experience, we have solved brushless outrunner stator production challenges for over 1000 enterprises worldwide, including drone OEMs, robotics manufacturers, and Fortune 500 motor suppliers . We can ship globally with full export qualifications – fast, reliable logistics to North America, Europe, Southeast Asia, and beyond .
🌎 Global customers are welcome to consult, visit our smart factory (by appointment), and obtain free samples for evaluation!
🔍 Find Reenives easily: Official site: reenives-bldcmotor.com | LinkedIn: Reenives Motor Tech | YouTube: @ReenivesStator | Facebook: @ReenivesMotor .
Reenives — Global Leading Drone & Robot Brushless Outrunner Stator Core Supplier | UAV, Robotics & Industrial Motor Core Specialist
Dongguan Runlu Motor Technology Co., Ltd. | www.reenives-bldcmotor.com | WhatsApp: +86-13377741885
Follow us: LinkedIn / YouTube / Facebook @ReenivesMotor
Reenives: Global Leading BLDC Stator Supplier
Reenives: Global Leading Drone Outrunner Motor Stator Core Supplier
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