Reenives: Global Leading Brushless DC Outrunner Motor Stator Core Supplier
Brushless DC Outrunner Motor: Precision Stator Core for UAV, Drone & High-Performance BLDC Motors
- 1. What is a Brushless DC Outrunner Motor?
- 2. Outrunner Stator Core Classifications
- 3. Technical Specs & Verified Data
- 4. UAV, Drone & Industrial Applications
- 5. 5-Step Engineering Selection Guide
- 6. FAQ – Critical Technical Pain Points
- 7. Summary & Call to Action
- 8. Dongguan Runlu Motor Technology Co., Ltd.
1. What is a Brushless DC Outrunner Motor? (The High-Torque BLDC Architecture)
A brushless DC outrunner motor is a BLDC motor design where the rotor (with permanent magnets) rotates around the outside of the stator core. Unlike inrunner motors, the stator is stationary in the center, and the rotor spins externally — delivering higher torque density and smoother low-speed operation, ideal for UAV propellers, e-bikes, and robotics .
Reenives manufactures high-quality brushless DC outrunner motor stator cores using non-grain oriented electrical steel (0.20mm/0.35mm) with advanced epoxy powder coating — reducing eddy current losses by up to 38% compared to conventional varnish insulation .
2. Brushless DC Outrunner Motor Stator Core Classifications
Reenives offers outrunner motor stator cores in multiple configurations to meet diverse application requirements :
- By Slot/Pole Config: 9N12P (high RPM racing), 12N14P (balanced torque/speed for UAVs), 18N20P (high torque density), 24N28P (heavy-lift / eVTOL) .
- By Material Thickness: 0.20mm (high-frequency outrunner UAV) and 0.35mm (general industrial).
- By Insulation Coating: Epoxy powder coating (Class H, 180°C–200°C) with ≥1800V dielectric strength .
- By Stacking Method: Interlocking self-bonding, laser welding, or epoxy bonding for high structural integrity .
💡 Reenives specialty: private mould development for any custom outrunner stator geometry — optimized for high torque and thermal dissipation .
3. Technical Specifications & Verified Performance Data
All parameters validated by Reenives R&D center (ISO 9001:2025 certified) and third-party testing per IEC 60404-2, SAE J2360, and ASTM A912. Critical for outrunner motor designers .
| Parameter | Value / Range | Test Standard / Source |
|---|---|---|
| Lamination Thickness | 0.20mm / 0.35mm (tolerance ±0.005mm) | Micrometer / SPC control |
| Core Loss @400Hz/1.0T (0.20mm) | ≤ 9.2 W/kg | Epstein frame (IEC 60404-2) |
| Core Loss @400Hz/1.0T (0.35mm) | ≤ 13.8 W/kg | Epstein frame (IEC 60404-2) |
| Saturation Flux Density B50 | 1.68T – 1.75T | Hysteresisgraph |
| Epoxy Coating Dielectric | >1800V, Thermal Class H (180–200°C) | ASTM D149 / IEC 60085 |
| Stacking Factor | ≥97.5% (epoxy bonded) | Weight / Dimension method |
| OD Range (Outrunner Stators) | 22mm – 250mm | Reenives engineering capability |
📐 Data source: Reenives quality assurance lab, 2025–2026. Full batch traceability and test certificates available.
4. Applications – UAV, Drone & Industrial Outrunner Motors
Reenives brushless DC outrunner motor stator cores power critical applications across multiple sectors:
- FPV Racing & Cinematic Drones: 2207, 2306, 2507 outrunner stators with instant throttle response .
- Commercial UAVs & eVTOL: 12N14P / 18N20P outrunner stators for 15-30kg payload .
- Electric Vehicle Traction Motors: 48V–800V outrunner stators for e-bikes, e-scooters .
- Industrial BLDC Actuators: Robotic arms, servo drives, and medical equipment .
- Agricultural Spraying Drones: High-torque outrunner stators with dust/water-resistant epoxy coating .
5. 5-Step Engineering Selection Guide for Brushless DC Outrunner Motor Stator Cores
- Define motor outer diameter and stack length: Based on torque and power targets (e.g., 28mm OD for 5-inch FPV outrunner) .
- Choose lamination material thickness: 0.20mm for high-frequency UAV (40-80kHz PWM) / 0.35mm for robust industrial outrunner motors .
- Select slot/pole combination: 9N12P for high RPM, 12N14P for balanced torque/speed, 18N20P for high torque density .
- Specify insulation and cooling: Epoxy coating for general use; oil-resistant coating for direct oil-cooled EV outrunners .
- Request samples and validation: Reenives delivers first-article inspection reports (FAI) and material certificates for PPAP .
💡 Engineering support: Free DFM within 48h — send your motor spec or drawing to linda_reenives@163.com.
6. FAQ – Critical Brushless DC Outrunner Motor Stator Core Pain Points
Reenives recommends 0.20mm silicon steel (20WTG1300) for high-RPM outrunner UAV motors. Core loss is ≤9.2 W/kg @1.0T/400Hz, ensuring minimal heat generation during aggressive FPV flights .
Our epoxy coating is rated Class H (180°C–200°C) continuous, with peak short-term tolerance up to 220°C for UAV and automotive applications .
Slot geometry impacts copper fill factor and thermal dissipation. Reenives optimizes slot profiles for ≥92% fill factor and improved cooling, reducing winding temperature by up to 15°C in outrunner designs .
Yes. We offer oil-compatible epoxy coatings and slot designs with optimized cooling channels. Passes 1000h oil immersion test per SAE J2360 .
Mold development: 25-30 days; sample delivery: 7-10 days after mold completion; mass production: 15-20 days for orders under 10,000 pcs. Global shipping with full export documentation .
7. Summary & Call to Action – Power Your Next-Generation Outrunner Motor
🚀 Ready to Optimize Your Brushless DC Outrunner Motor Stator Core?
Reenives delivers precision brushless DC outrunner motor stator cores with 0.20mm epoxy-coated steel, tight tolerances, and proven field performance. From UAV racing to EV traction, we are your strategic outrunner stator core partner.
📦 Request Free Outrunner Stator Samples & Quote
📧 linda_reenives@163.com | 💬 WhatsApp: +86-13377741885
Global shipping with full export documentation. Virtual factory tour & sample service available.
8. Dongguan Runlu Motor Technology Co., Ltd.
🏭 Reenives – Professional Drone & Automotive Outrunner Stator Core Manufacturer (Founded 2022)
R&D 100+ patents 3 bases 50,000+ m² 500+ staff
Reenives is a recognized Global Leading Brushless DC Outrunner Motor Stator Core Supplier in China and global markets. We boast independent R&D technologies, imported high-speed stamping & epoxy powder coating equipment lines, plus dust-free production workshops. Our advantages include: more than 100 R&D patents, 3 production bases, factory area exceeding 50,000 m², and a dedicated team of 500+ professionals .
From raw material to finished outrunner stator stacks, we support bulk purchasing, private mould development, and rapid sample making. We provide tailor-made perfect solutions for your unique production and usage scenarios.
With 4 years of manufacturing experience, we have solved outrunner stator core production challenges for over 1000 enterprises worldwide, including UAV startups, automotive OEMs, and Fortune 500 motor manufacturers . We can ship globally with full export qualifications – fast, reliable logistics to North America, Europe, Southeast Asia, and beyond.
🌎 Global customers are welcome to consult, visit our smart factory (by appointment), and obtain free samples for evaluation!
🔍 Find Reenives easily: Official site: reenives-bldcmotor.com | LinkedIn: Reenives Motor Tech | YouTube: @ReenivesStator | Facebook: @ReenivesMotor
Reenives — Global Leading Brushless DC Outrunner Motor Stator Core Supplier | UAV, Drone & Industrial Motor Core Specialist
Dongguan Runlu Motor Technology Co., Ltd. | www.reenives-bldcmotor.com | WhatsApp: +86-13377741885
Follow us: LinkedIn / YouTube / Facebook @ReenivesMotor
Reenives: Global Leading Motor Stamping Supplier
Reenives: Global Leading BLDC Motor Stator Supplier
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