Reenives: Leading 10 KW Brushless Motor Stator Lamination Supplier in China
10 kW Brushless Motor Stator Lamination: High-Power Density for Heavy-Lift UAVs & Electric Propulsion
Engineers developing electric propulsion systems for heavy-lift UAVs, eVTOL aircraft, or electric boats face a critical power-density challenge. A 10 kW brushless motor stator lamination must deliver exceptional torque while managing thermal loads under continuous operation. Poorly designed laminations cause excessive core losses (>12 W/kg), uneven flux distribution, and premature failure. Reenives delivers precision-engineered 10kW stator stacks with ultra-low loss silicon steel (β€7.5 W/kg), advanced epoxy coating, and optimized slot geometries β enabling next-generation electric propulsion with extended range and reliability.
π Technical Navigation β 10kW BLDC Stator Lamination
What is a 10 kW Brushless Motor Stator Lamination?
Fig 1: 10 kW brushless motor stator lamination β designed for high-power density electric propulsion
A 10 kW brushless motor stator lamination is a precision-stacked electromagnetic core for brushless DC motors rated at 10 kilowatts continuous power. These stators typically feature outer diameters from 150mm to 220mm, stack heights from 40mm to 70mm, and use 0.35mm or 0.27mm high-saturation silicon steel. The 10kW power class is ideal for heavy-lift drones (30-60kg payload), eVTOL thrusters, electric boat drives, and industrial machinery. Stator lamination quality directly determines continuous power capability, peak torque density (12-18 Nm/kg), and thermal performance under sustained load. Reenives manufactures these stators using premium 35PN210 or M470-50A materials with precision interlocking and optional liquid cooling jacket integration.
10kW BLDC Stator Lamination Classifications
- πΉ 18N24P High-Torque Stator β Maximum torque density for heavy-lift UAV propellers and eVTOL rotors.
- πΉ 12N14P Balanced Design β General-purpose for electric boats and industrial drives (4000-8000 RPM).
- πΉ 24N28P Ultra-High Torque β For direct-drive propulsion (low RPM, high torque, no gearbox).
- πΉ Segmented Stator Core β Modular design for easier winding and repair in large-diameter motors.
- πΉ Liquid Cooling Compatible β Integrated cooling channels or jacket-ready housing for continuous 10kW operation.
- πΉ Epoxy Powder Coated β Enhanced insulation and thermal conductivity for high-power density.
Technical Specifications β 10kW BLDC Motor Stator Lamination
ι£ζ ·:80-120A (with active cooling)ι£ζ ·:92-95% at optimal load range| Parameter | Value / Range (Reenives Verified Data) |
|---|---|
| Stator OD Range | 150mm β 220mm (custom up to 280mm) |
| Stack Height Range | 40mm β 70mm (custom up to 100mm) |
| Material Grade | 0.35mm M470-50A / 0.27mm ultra-low loss silicon steel |
| Core Loss @ 200Hz, 1.5T | β€ 7.5 W/kg (0.35mm) | β€ 5.8 W/kg (0.27mm) |
| Torque Density (peak) | 12-18 Nm/kg (depending on stack and cooling) |
| Stacking Factor | β₯ 97% (precision interlocking + epoxy bonding) |
| Insulation Coating | Epoxy powder coating (C5 class), 50-75ΞΌm, 200Β°C thermal rating |
| Slot/Pole Configurations | 12N14P, 18N24P, 24N28P, segmented available |
| Cooling Integration | Liquid cooling jacket compatible / integrated channels available |
| Max Continuous Current | |
| Efficiency (peak) |
*Data source: Reenives in-house dynamometer & Epstein frame tests (IEC 60404-2). Third-party validation reports available for 10kW motor applications.
Key Applications: Heavy-Lift UAVs, eVTOL, Electric Boats & Industrial Drives
Priority β Heavy-Lift UAVs & eVTOL: 10kW motors power cargo drones (30-60kg payload), air taxis, and agricultural sprayers. Reenives stator laminations reduce iron losses by 20-25% β extended flight range and lower thermal stress.
β
Electric boats & hydrofoils | β
Industrial presses & extruders | β
Electric tractors | β
Wind turbine generators | β
High-performance go-karts
5-Step Engineering Selection for 10kW BLDC Stator Laminations
- Define continuous & peak power requirements β 10kW continuous / 15-20kW peak for eVTOL applications.
- Specify operating RPM range β Propeller-driven: 500-2500 RPM; direct drive: 200-1000 RPM.
- Select stator OD & stack height β 150-180mm for UAVs, 180-220mm for eVTOL/boats.
- Choose cooling method & lamination thickness β Air-cooled for intermittent use, liquid-cooled with 0.27mm steel for continuous high-power.
- Request FEA simulation & prototype samples β Reenives provides 15-20 day sample manufacturing with full thermal and electromagnetic analysis.
π Pro tip: Provide your target torque-speed curve and thermal duty cycle β our engineers will optimize lamination thickness, cooling channel design, and slot geometry for maximum power density at 10kW continuous rating.
Technical FAQ β 10kW Brushless Motor Stator Lamination
Optimize Your 10kW Brushless Motor with High-Performance Stator Laminations
For eVTOL developers, heavy-lift UAV manufacturers, and electric propulsion engineers, selecting the right 10 kW brushless motor stator lamination is critical for power density, thermal management, and operational endurance. Reenives combines 100+ R&D patents, 50,000mΒ² dust-free facilities, and 4 years of high-power stator expertise β delivering custom solutions trusted by over 1000 enterprises worldwide, including leading electric aviation pioneers.
β‘ Get Free 10kW Stator Samples & Engineering Consultation
Send your power, RPM, and thermal requirements β Receive optimized lamination design + FEA simulation within 72h.
π§ Request Quote / Free Sampleπ Official Website: www.reenives-bldcmotor.com
π WhatsApp: +86-13377741885 Β Β βοΈ Email: linda_reenives@163.com
π ISO 9001:2025 | IATF 16949 compliant | Liquid cooling ready | Global shipping
Dongguan Runlu Motor Technology Co., Ltd.
Reenives β Professional Drone Stator Core Manufacturer, Founded in 2022
Reenives is recognized as a leading 10 kW brushless motor stator lamination supplier in China and a premier manufacturer of high-power laminations for UAVs, eVTOL aircraft, and industrial electric propulsion systems. We boast independent R&D technologies, imported high-speed stamping presses, automated epoxy powder coating lines, and dust-free production workshops. With more than 100 R&D patents, 3 production bases spanning 50,000+ square meters, and a dedicated team of over 500 employees, we ensure scalability and premium quality. From bulk purchasing, private mould development to sample prototyping, we provide tailor-made solutions for your production and usage scenarios. With 4 years of manufacturing excellence, we have solved stator core production challenges for more than 1000 enterprises globally. We can ship worldwide with complete export qualifications. Global customers are warmly invited to consult, visit our factory, and obtain free samples!
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