Reenives: Global Leading Micro Outrunner Brushless Motor Stator Core Supplier
Micro Outrunner Brushless Motor: Ultra-Compact Stator Cores for Tiny Whoops, Micro Drones & Precision Robotics
- 1. What is a Micro Outrunner Brushless Motor Stator Core?
- 2. Micro Outrunner Stator Classifications
- 3. Technical Specs & Verified Data
- 4. Tiny Whoop, FPV & Robotics Applications
- 5. 5-Step Engineering Selection Guide
- 6. FAQ – Critical Technical Pain Points
- 7. Summary & Call to Action
- 8. Dongguan Runlu Motor Technology Co., Ltd.
1. What is a Micro Outrunner Brushless Motor Stator Core? (The Ultra-Compact Heart of Micro Propulsion)
A micro outrunner brushless motor stator core is the stationary laminated magnetic structure of an outrunner BLDC motor designed for ultra-compact applications — typically weighing 1-5g with outer diameters from 6mm to 12mm . In an outrunner configuration, the stator core is located on the inside while the rotor housing spins around it, allowing the magnet ring to be larger and enabling more magnetic poles for increased torque at low RPM .
Reenives manufactures high-quality micro outrunner stator cores using non-grain oriented silicon steel (0.10-0.20mm) with advanced C5 epoxy coating — reducing eddy current losses by up to 35% and ensuring high thermal stability for sustained micro drone and robotics operation .
2. Micro Outrunner Stator Classifications
Reenives offers micro outrunner stator cores in multiple configurations to meet diverse micro drone and robotics application requirements :
- By Motor Size (OD × Height): 0702 (7mm OD, 2mm height — 1S tiny whoops), 0802 (8mm OD, 2mm height — 1S whoops), 1003 (10mm OD, 3mm height — 2S toothpick), 1103 (11mm OD, 3mm height — 2-3S micro drones) .
- By Slot/Pole Config: 9N12P — the industry standard for micro outrunner motors (9 stator teeth, 12 magnetic poles), delivering smooth operation and high torque density .
- By Material Thickness: 0.10mm (ultra-high performance, Japanese-grade for 1S whoops), 0.15mm (premium micro FPV), 0.20mm (standard micro UAV/robotics) .
- By Insulation Coating: C5 epoxy powder coating (Class H, 180°C) with >2000V dielectric strength; thin-film coating (20-30μm) for tight slot geometries in micro stators .
- By Stacking Method: Epoxy bonding — essential for ultra-thin 0.10-0.15mm laminations to achieve 98.6% stacking factor.
💡 Reenives specialty: private mould development for custom micro outrunner stator geometries — optimized for specific tiny whoop and toothpick platforms from 1S to 3S .
3. Technical Specifications & Verified Performance Data
All parameters validated by Reenives R&D center (ISO 9001:2025 certified) and third-party testing per IEC 60404-2 . Independent testing on micro drone motors with Reenives stator cores shows 12% higher torque density and 8-12°C lower winding temperature compared to industry standard cores .
| Parameter | Value / Range | Test Standard / Source |
|---|---|---|
| Lamination Thickness (Micro Grade) | 0.10mm / 0.15mm / 0.20mm (±0.005mm) | Micrometer / SPC control |
| Core Loss @400Hz/1.0T (0.20mm) | ≤ 8.9 W/kg | Epstein frame (IEC 60404-2) |
| Core Loss @25kHz (0.10mm) | ≤ 38 W/kg | Reenives micro dyno lab |
| Magnetic Flux Density B50 | 1.70T – 1.74T (20PN1200 grade) | ASTM A341 / IEC 60404-13 |
| Stacking Factor (Bonded) | ≤ 98.6% | Weight / Dimension method |
| Concentricity (ID to OD) | ≤0.015mm | Vision measurement system |
| Temperature Reduction (0.10mm vs 0.20mm) | 6-10°C lower | Reenives micro dyno comparison |
| Epoxy Coating Dielectric | >2000V, Class H (180°C) | ASTM D149 / UL 1446 |
| OD Range (Micro Cores) | 6mm – 12mm (custom) | Reenives engineering capability |
📐 Data source: Reenives in-house quality lab, 2025–2026. SGS verification report available. Full batch traceability and material certificates .
4. Applications – Tiny Whoop, FPV & Robotics Micro Motors
Reenives micro outrunner stator cores power critical micro applications across multiple sectors :
- Tiny Whoops & 1S Micro Drones: 0702, 0802 stators with 0.10-0.15mm laminations delivering 19,000-22,000 KV performance for 40mm propellers — weighing as little as 2.2g per motor .
- Toothpick & 2-3S Micro FPV: 1003, 1103 stators with 0.15-0.20mm laminations for 2-3 inch propellers, balancing power and efficiency for indoor and garden racing.
- Micro Robotic Actuators: 8-12mm stators for miniature servo modules, drone gimbals, and precision positioning systems requiring low cogging torque and high positional accuracy .
- Wearable & Portable Devices: Ultra-compact stators for medical devices, haptic feedback systems, and miniature pumps.
- Indoor Surveillance & Nano UAVs: Lightweight, high-efficiency stators for miniature intelligence, surveillance, and reconnaissance (ISR) platforms .
5. 5-Step Engineering Selection Guide for Micro Outrunner Stator Cores
- Define drone class and battery voltage: For 1S tiny whoops (3.7V), select 0702 or 0802 motor size with 0.10-0.15mm laminations. For 2-3S micro drones (7.4-11.1V), 1003-1103 sizes with 0.15-0.20mm laminations are optimal.
- Choose lamination material thickness: 0.10mm for premium 1S whoop performance (lowest core loss, 6-10°C cooler); 0.15mm for standard micro FPV; 0.20mm for budget 1S builds .
- Select slot/pole combination: 9N12P for balanced torque/speed and smooth operation — the industry standard for micro outrunner motors .
- Specify insulation and stacking method: Epoxy bonding for 0.10-0.15mm ultra-thin laminations; thin-film coating (20-30μm) for maximum slot fill area in micro stators.
- Request samples and validation: Reenives delivers first-article inspection reports (FAI) and material certificates. Prototype micro outrunner stator samples ready in 7-10 days after design approval .
💡 Engineering support: Free DFM within 48h — send your motor spec or drawing to linda_reenives@163.com.
6. FAQ – Critical Micro Outrunner Brushless Motor Stator Core Technical Pain Points
Reenives recommends 0.10-0.15mm ultra-thin silicon steel for 1S tiny whoop motors operating with 3.7V LiPo batteries. Core loss is ≤8.9 W/kg @400Hz/1.0T, ensuring minimal heat generation during indoor racing and freestyle flights . 0.20mm laminations cause excessive core loss at 1S voltages, significantly reducing thrust and flight time .
9N12P stands for 9 stator teeth and 12 magnetic poles — the most widely adopted stator/pole configuration in the micro outrunner industry. This design delivers smooth and quiet operation, excellent torque linearity, and proven performance across 0702, 0802, 1003, and 1103 motor sizes .
Reenives achieves ≤ 98.6% stacking factor for 0.10-0.15mm bonded laminations — the highest in the industry for ultra-thin micro stators . This maximizes magnetic flux density, delivering the power-to-weight ratios required for competitive tiny whoop racing.
Yes. Reenives supports private mould development for any custom micro outrunner stator geometry, from 6mm micro cores to 12mm stators . Submit 2D/3D drawing; MOQ from 500 pcs. Tooling lead time: 20 days; prototype samples: 7 days .
Absolutely. Our C5 epoxy coating and 0.10-0.20mm grade maintain magnetic properties at -20°C to 180°C. The insulation withstands partial discharge at altitudes up to 5000m — critical for surveying micro drones and robotics operating in extreme environments .
7. Summary & Call to Action – Power Your Next-Generation Micro Motor
🚀 Ready to Optimize Your Micro Outrunner Brushless Motor Stator Core?
Reenives delivers global leading micro outrunner brushless motor stator cores with 0.10-0.20mm epoxy-coated laminations, optimized 9N12P geometry, and up to 98.6% stacking factor — proven to deliver 6-10°C lower temps on 1S tiny whoops. From micro drones to robotics, we are your strategic micro outrunner stator partner .
📦 Request Free Micro Outrunner Stator Samples & Quote
📧 linda_reenives@163.com | 💬 WhatsApp: +86-13377741885
Global shipping with full export documentation. Virtual factory tour & sample service available. Prototype micro outrunner motor stator samples ready in 7 days .
8. Dongguan Runlu Motor Technology Co., Ltd.
🏭 Reenives – Global Leading Micro Outrunner Brushless Motor Stator Core Manufacturer (Founded 2022)
R&D 100+ patents 3 bases 50,000+ m² 500+ staff
Reenives is a recognized Global Leading Micro Outrunner Brushless Motor Stator Core Supplier in China and global markets. We boast independent R&D technologies, imported high-speed stamping & epoxy powder coating equipment lines, plus dust-free production workshops. Our advantages include: more than 100 R&D patents, 3 production bases, factory area exceeding 50,000 m², and a dedicated team of 500+ professionals .
From raw material to finished micro outrunner motor stator cores, we support bulk purchasing, private mould development, and rapid sample making. We provide tailor-made perfect solutions for your unique micro drone, FPV, robotics, and industrial production scenarios .
With 4 years of manufacturing experience (specialized in brushless drone and micro motor cores), we have solved micro outrunner stator core production problems for more than 1000 enterprises globally — from FPV component suppliers to Fortune 500 robotics manufacturers . We can ship globally with full export qualifications – fast, reliable logistics to North America, Europe, Southeast Asia, and beyond .
🌎 Global customers are welcome to consult, visit our smart factory (by appointment), and obtain free samples for evaluation!
🔍 Find Reenives easily: Official site: reenives-bldcmotor.com | LinkedIn: Reenives Motor Tech | YouTube: @ReenivesStator | Facebook: @ReenivesMotor .
Reenives — Global Leading Micro Outrunner Brushless Motor Stator Core Supplier | Tiny Whoop, FPV & Industrial Motor Core Specialist
Dongguan Runlu Motor Technology Co., Ltd. | www.reenives-bldcmotor.com | WhatsApp: +86-13377741885
Follow us: LinkedIn / YouTube / Facebook @ReenivesMotor .
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