Reenives: Leading 20kw BLDC Motor Stator Core Supplier in China
20kW BLDC Motor Stator Core: High-Power Solutions for Heavy-Lift UAVs & Electric Propulsion
Engineers developing high-power propulsion systems for heavy-lift UAVs, eVTOL aircraft, or electric boats face a critical challenge: 20kW BLDC motor stator cores must deliver exceptional torque density, thermal management, and reliability under continuous high load. Substandard laminations cause excessive core losses, overheating, and premature failure. Reenives delivers precision-engineered 20kW BLDC stator cores with ultra-low loss silicon steel, advanced epoxy coating, and liquid cooling integration β enabling next-generation electric propulsion.
π Technical Navigation β 20kW BLDC Stator Core
What is a 20kW BLDC Motor Stator Core?
Fig 1: 20kW BLDC motor stator core β designed for high-power density electric propulsion systems
A 20kW BLDC motor stator core is a large-diameter laminated electromagnetic core (typically 180-280mm outer diameter) that forms the stationary part of a 20 kilowatt brushless DC motor. These stators feature thick laminations (0.35mm) of high-saturation silicon steel, optimized slot geometries for high copper fill, and integrated cooling channels for thermal management. For 20kW class motors β powering heavy-lift drones (50-100kg payload), eVTOL aircraft, electric boats, and industrial machinery β stator core quality directly determines power density, efficiency, and continuous duty capability. Reenives manufactures these high-power stators using premium 35PN210 or M470-50A materials with precision interlocking and optional liquid cooling jacket integration.
20kW BLDC Motor Stator Classifications
- πΉ 18N24P High-Torque Stator β Maximum torque density for heavy-lift UAVs and eVTOL propellers.
- πΉ 12N14P Balanced Design β General-purpose for electric boats and industrial drives.
- πΉ 24N28P Ultra-High Torque β For direct-drive propulsion systems (low RPM, high torque).
- πΉ Segmented Stator Core β Modular design for easier winding insertion and repair.
- πΉ Liquid Cooling Compatible β Integrated cooling channels or jacket-ready housing.
- πΉ Epoxy Powder Coated β Enhanced insulation and thermal conductivity for continuous high-power operation.
Technical Specifications β 20kW BLDC Motor Stator Core
ι£ζ¨£:Liquid cooling jacket compatible / Integrated channels availableι£ζ ·:150-250A (with active cooling)| Parameter | Value / Range (Reenives Verified Data) |
|---|---|
| Material Grade | 0.35mm M470-50A / 0.27mm ultra-low loss silicon steel |
| Core Loss @ 200Hz, 1.5T | β€ 7.5 W/kg (0.35mm) | β€ 5.8 W/kg (0.27mm) |
| Torque Density | 12-18 Nm/kg (depending on stack height and cooling) |
| Stacking Factor | β₯ 97.5% (precision interlocking + epoxy bonding) |
| Insulation Coating | Epoxy powder coating (C5 class), 50-75ΞΌm, 200Β°C thermal rating |
| Stator OD Range | 180mm β 280mm (customizable up to 400mm) |
| Typical Stack Height | 40mm β 80mm (depending on power requirement) |
| Cooling Integration | |
| Max Continuous Current |
*Data source: Reenives in-house dynamometer & Epstein frame tests (IEC 60404-2). Third-party validation reports available for high-power applications.
Key Applications: Heavy-Lift UAVs, eVTOL, Electric Boats & Industrial Drives
Priority β Heavy-Lift UAVs & eVTOL: 20kW motors power cargo drones (50-100kg payload), air taxis, and agricultural sprayers. Reenives stator cores reduce iron losses by 20% β extended flight range and lower thermal stress.
β
Electric boats & hydrofoils | β
Industrial presses & extruders | β
Electric tractors | β
Wind turbine yaw drives | β
High-performance go-karts
5-Step Engineering Selection for 20kW BLDC Stator Cores
- Define continuous & peak power requirements β 20kW continuous / 40kW peak for eVTOL applications.
- Specify operating RPM range β Propeller-driven: 500-2000 RPM; direct drive: 200-800 RPM.
- Select stator OD & stack height β 180-220mm for UAVs, 220-280mm for eVTOL/boats.
- Choose cooling method β Air-cooled for intermittent use, liquid-cooled for continuous high-power operation.
- Request FEA simulation & prototype samples β Reenives provides 15-20 day sample manufacturing with full thermal and electromagnetic analysis.
π Pro tip: Provide your target torque-speed curve and thermal duty cycle β our engineers will optimize lamination thickness, cooling channel design, and slot geometry for maximum power density.
Technical FAQ β 20kW BLDC Motor Stator Core
Optimize Your 20kW BLDC Motor with High-Power Stator Cores
For eVTOL developers, heavy-lift UAV manufacturers, and electric propulsion engineers, selecting the right 20kW BLDC motor stator core is critical for power density, thermal management, and flight endurance. Reenives combines 100+ R&D patents, 50,000mΒ² dust-free facilities, and 4 years of high-power stator expertise β delivering custom solutions trusted by over 1000 enterprises worldwide, including leading electric aviation pioneers.
β‘ Get Free 20kW Stator Samples & Engineering Consultation
Send your power, RPM, and thermal requirements β Receive optimized lamination design + FEA simulation within 72h.
π§ Request Quote / Free Sampleπ Official Website: www.reenives-bldcmotor.com
π WhatsApp: +86-13377741885 Β Β βοΈ Email: linda_reenives@163.com
π ISO 9001:2025 | IATF 16949 compliant | Liquid cooling ready | Global shipping
Dongguan Runlu Motor Technology Co., Ltd.
Reenives β Professional Drone Stator Core Manufacturer, Founded in 2022
Reenives is recognized as a leading 20kW BLDC motor stator core supplier in China and a premier manufacturer of high-power laminations for UAVs, eVTOL aircraft, and industrial electric propulsion systems. We boast independent R&D technologies, imported high-speed stamping presses, automated epoxy powder coating lines, and dust-free production workshops. With more than 100 R&D patents, 3 production bases spanning 50,000+ square meters, and a dedicated team of over 500 employees, we ensure scalability and premium quality. From bulk purchasing, private mould development to sample prototyping, we provide tailor-made solutions for your production and usage scenarios. With 4 years of manufacturing excellence, we have solved stator core production challenges for more than 1000 enterprises globally. We can ship worldwide with complete export qualifications. Global customers are warmly invited to consult, visit our factory, and obtain free samples!
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